Novel Fabrication of an SLA 3D Printed Microfluidic Chip

Advantages

  • Reversible compression sealing system enables reliable leak prevention without drilling through the chip
  • Luer-compatible bracket design supports secure, standardized fluid connections up to high operating pressures
  • Multi-layer architecture allows easy disassembly, cleaning, and repeated sterilization for cost-effective reuse
  • Integrated droplet generation, particle sorting, and pico-injection in a compact, scalable platform
  • Low per-unit manufacturing cost with SLA 3D printing and modular pump system

Summary

High-throughput drug discovery and cell-based screening are often limited by costly cleanroom fabrication, permanent bonding methods, and unreliable sealing that leads to leakage and contamination. Many microfluidic platforms are difficult to sterilize or reuse, increasing operational costs and limiting scalability for research labs and translational applications.

This technology introduces a five-layer SLA 3D printed microfluidic chip secured within a custom compression bracket that prevents fastener-induced leaks. A reversible gasket-based sealing system enables repeated sterilization and reuse. Standard luer-lock interfaces support secure fluid connections, creating a practical, scalable platform for droplet-based cell encapsulation and screening workflows.

Microfluidic pump box with integrated chip holder, tubing connections, and user control interface.

Desired Partnerships

  • License
  • Sponsored Research
  • Co-Development
Patent Information: