Machining Lubricant Containing Exfoliated Graphite

Executive Summary

Machining processes in high production environment usually adopt flood cooling with water-based lubricants and various chemicals. In order to minimize the lubricant use and waste (which also eliminate centralized pumping stations), minimum quantity lubrication (MQL) techniques have been adopted, which generate mist of oil droplets. However, as the cutting speed increases, the oil droplets from MQL vaporize which cause excessive heating and degrade cutting tools.  MSU researchers have developed a new MQL lubricant with exfoliated graphite nanoplatelets (xGnPs) that provide the lubricity under high speed machining conditions.  

 

Description of the Technology

The invention is the use of a stable suspension of xGnPs in oil in machining. The xGnPs are suspended in oil at a level between 0.02 wt. % and 0.1 wt. % to provide the lubricity. Typically a vegetable oil is used and may include optional ingredients such as corrosion inhibitors, antimicrobial agents and wetting agents.

 

Benefits

  • High temperature stability and lubricity under minimum quantity lubrication (MQL)
  • Reduces waste lubricant disposal

 

Applications

  • Machining – turning, milling, etc.
  • Forming

 

Patent Status

Issued US Patent US 9,080,122

 

Licensing Rights

Full licensing rights available

 

References

Journal of Manufacturing Science and Engineering article, 2016 

International Journal of Precision Engineering & Manufacture, 2012

Journal of Tribology article, 2011

Park, K.-H., Shantanu, J., Kwon, P., Do, I., Drzal, L., 2010, ‘Minimum Quantity Lubrication (MQL) with Nanographene-Enhanced Lubricates: Ball-Milling Experiment,’ Transaction of NAMRC, 38, pp. 81-88.

 

Inventors

Dr. Lawrence Drzal, Dr. Patrick Kwon

 

TECH ID

TEC2008-0079

 

Patent Information: