Novel 3D printing system enables rapid fabrication of complex structures from soft, multi-component silicone elastomers
Background Conventional fabrication of an elastomeric component for soft robotic or actuator applications is laborious and time consuming. Many molding and casting techniques are also inconsistent and difficult to control. Additive manufacturing is an attractive alternative, but significant challenges remain in printing highly viscous materials into complex structures. To date, commercially available systems still cannot produce complex components while also achieving similar strain and hardness compared to other techniques. This technology seeks to fill that gap by providing a printhead that can utilize viscous silicone elastomers while managing the rheology and curing process.
Technology Description Researchers at OSU have developed a novel 3D print system that enables precision printing of complex structures from flexible elastomers, including multiple component curing silicone. Two or more precursors are pumped to the printhead for mixing and extrusions, while temperature and rheological properties are monitored and controlled. Once extruded, the printhead further cures the elastomers to enable the rapid deposition of sequential layers and the construction of complex 3-dimensional structures on the order of 10’s of cm in every build plane. The elastomers are extremely soft (Shore hardness of 10A) and flexible, opening applications in medical devices, material handling, environmental exploration, and many others.
Features & Benefits
Applications
Opportunity Oregon State University is looking for partners to help scale MEC throughput and SCP output in specific industrial applications. Suitable applications have a high a volume of nutrient rich wastewater and/or a need for high quality protein to supplement animal feed.
Status Patent application submitted US11498277B2