Enhanced High Efficiency Zinc-Air Batteries

Invention Description
Zinc-air batteries (ZABs) consist of cells that use metallic zinc as the anode, atmospheric oxygen as the cathode and water‑based electrolytes. These batteries have a large appeal due to their low-cost production, sustainable approach (less reliance on rare/toxic metals), and solution for large-scale and slow-cycle energy storage. However, ZABs tend to have a lower round-trip energy efficiency (about 60%) primarily due to the lack of effective catalysts for the sluggish oxygen reduction and oxygen evolution reactions and loss at the Zn electrode, which results in a high charge-discharge voltage gap.
 
Professor Zhaoyang Fan at Arizona State University has designed an advanced zinc-air battery architecture which increases open-circuit voltage (VOC), reduces overpotentials with an anode-cathode decoupled architecture, an advanced air electrode, and a novel catalyst. This novel architecture, new electrode design and new advanced catalyst materials can increase VOC from ~1.65 V to over 2.2 V and help ZAB technology move closer to practical, large-scale applications.
 
This novel battery architecture could help position ZABs as a low-cost, fire-safe, and sustainable solution for large-scale and slow-cycle clean energy storage, particularly for supporting grid stability and renewable energy integration.
 
Potential Applications
  • Next generation zinc-air batteries for energy storage
  • Stationary energy storage for renewable energy integration
  • Grid-scale & off-grid power backup systems
  • Reversible fuel cells & water electrolysis technologies
  • Other metal-air battery systems seeking efficiency and performance improvement
  • Clean energy storage solutions
Benefits and Advantages
  • Innovative decoupled anode and cathode cell design substantially increases open-circuit voltage beyond traditional limits (~1.65 V to over 2.2 V)
  • Utilizes non-precious metal catalysts that are self-supported
  • Forms a robust, anti-corrosive electrode suitable for acidic conditions
  • Stable atomic dispersion prevents clustering
  • Reduces reliance on costly platinum group metal
  • Enhanced catalytic activity for oxygen reactions in both alkaline and acidic media
  • Round-trip energy efficiency- improvement above 80%
  • Enhanced electrode design - reduces ohmic and concentration overpotentials
  • Higher discharge voltages and improved cycle life for zinc-air batteries
 
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Patent Information: