A class of anion redox active materials for rechargeable batteries

Background

The rapid evolution of battery technologies has ignited a fervent quest for safer, more efficient, and sustainable solutions. As lithium-ion batteries (LIBs) continue to dominate the market, concerns about the availability and cost of lithium resources have spurred interest in alternative battery chemistries. Among the emerging contenders, sodium-ion batteries (SIBs) have recently gained attention due to their potential to offer performance comparable to LIBs while utilizing more abundant sodium resources.

The cathode, a pivotal component of SIBs, plays a crucial role in determining the overall performance and characteristics of the batteries. Traditional intercalation cathodes, which include transition-metal oxides, sulfides, and polyanionic materials, offer stability but suffer from low theoretical capacity and energy density. On the other hand, elemental cathodes like sulfur and oxygen provide high capacity but suffer from sluggish and inefficient conversion reactions, leading to poor cycle life.

Hybrid or anion-redox-based cathodes, which involve the anions acting as the active redox species, offer a promising middle ground but still face issues such as partial reversibility and rapid capacity fade. Additionally, oxygen-based anionic redox materials present significant challenges related to electrolyte stability in the presence of peroxide and superoxide intermediates. Therefore, it is crucial to develop stable cathodes with high capacities for SIBs, potentially involving anionic redox, to address these limitations.

Technology overview

This technology contains a new class of ternary sodium transition-metal sulfides (NaGMS4, where G=Mn, Fe, Co, Zn) for high-capacity cathode materials in sodium-ion batteries (SIBs). These materials are synthesized via a carbothermal reaction, which involves reducing metal sulfates with carbon to form nanosized NaGMS4 particles embedded in a carbon matrix.

Structurally, NaGMS4 crystallizes in a hexagonal lattice, with M2+ ions in tetrahedral sites and Na+ ions in both tetrahedral and octahedral sites. Notably, these materials exhibit an anionic redox process involving sulfur, leading to high reversible capacities. For example, NaGCoS4 undergoes a six-electron conversion reaction, transitioning from a crystalline to an amorphous structure during the initial charge, which includes nanosized CoS and sulfur particles. This reaction pathway avoids the formation of sodium polysulfides and enhances thermal stability, making these materials promising candi­dates for high-capacity, stable SIB cathodes. Notably, Na6CoS4 achieves a high capacity of ~400 mAh g−1 over 500 cycles in a coin cell configuration.

Figure 1: a) Illustration of the advantages of anion-redox cathodes. b) The comparative electrochemical performance of the reported cathodes for Na ion batteries.

Traditional cathode materials for SIBs primarily rely on cationic redox reactions, which limit their capacity and energy density. In contrast, NaGMS4 materials utilize sulfur for anionic redox, allowing for higher capacities and longer cycle lives. This novel approach also circumvents the issues associated with sodium polysulfide formation, thereby enhancing the overall capacity, stability, and safety of next-generation SIBs.

Benefits

  • Anion redox NaGMS4 cathodes achieve high reversible capacities (~400 mAh g−1 over 500 cycles), exceeding traditional intercalation cathodes
  • Synthesis via carbothermal reduction allows for scalable production of NaGMS4 materials, facilitating commercial viability and widespread adoption.
  • NaGMS4 materials reduces the formation of sodium polysulfides, enhancing thermal stability and safety compared to conventional sulfur-based cathodes.

Applications

  • All-solid-state battery (ASSB) manufacturing
  • Sodium-ion battery manufacturing
  • Electric vehicle manufacturing

Opportunity

  • This novel cathode design addresses key challenges in sulfur-based cathodes, including polysulfide formation and battery stability.
  • Improved SIB performance and safety with tunable cathode design
  • Available for exclusive license

Publication

“A Class of Sodium Transition-Metal Sulfide Cathodes with Anion Redox” (https://doi.org/10.1002/adma.202403521)

Patent Information:
Title App Type Country Serial No. Patent No. File Date Issued Date Expire Date
Sodium Ion Battery and Positive Electrode Material Suitable for Sodium Ion Battery National China (PRC) 202310523783.0   5/11/2023