High Resolution Electrohydrodynamic 3D Printing with Air Flow Focusing for High Viscosity Materials

PAGE TITLE

High Resolution Electrohydrodynamic Printing of High Viscosity Materials

 

PAGE SUMMARY

       Researchers in Drexel’s Department of Mechanical Engineering have developed an electrohydrodynamic (EHD) 3D inkjet printing system that uses an electric field to pull high viscosity inks to achieve high-resolution additive manufacturing.  A multi-material, multi-functional nozzle is used to print 3D objects from the high viscosity material.  High viscosity materials require high pressure and can easily clog the printing nozzle.  An air flow focusing method is used to increase printing efficiency by forming a cone-jet that does not deteriorate into a spray in an enclosed chamber.  This jet flow rate is faster than existing EHD jet printing capabilities.  The team has demonstrated proof of concept using polycaprolactone as a printing material, printing continuous lines of up to 13 micrometers and shapes in multiple layers.

 

Work is ongoing to analyze the effects of the operating parameters on cone-jet formation in 3D printing, material properties, and configuration of the printing head with the other 3D printing components.  The nozzle system will be optimized to accommodate different materials over a range of viscosities and jet sizes for effective material deposition.

 

APPLICATIONS

TITLE: Applications

 

3D printing of high viscosity materials

Tissue engineering and bio-printing applications

 

ADVANTAGES

TITLE:Advantages

 

High-resolution inkjet printing technology

Print high viscosity materials that cannot be printed with conventional lithographic-based methods

Faster speed for material deposition

 

 

IP STATUS

Intellectual Property and Development Status

United States Issued Patent -11,559,944

https://patents.google.com/patent/US11559944B2/en?oq=11%2c559%2c944 

 

PUBLICATIONS

References

Zhou JG et al.  High Resolution Electrohydrodynamic Printing of PCL.  IJIRSET, 8(5), 2019.

 

Contact Information     

For more information on this technology, please contact applied_innovation@drexel.edu.

 

Patent Information: